Since my 100-Six has Altette's, but have never been tested by me as they were not hooked up, I have been watching the discussion here and on the email list. I also found out that Altettes were used on many vintage bikes, and they have some rebuilding resources. Here is what I found.
(Hey Mike, maybe this could be a tech session!!!)
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Rebuilding Altette Horns - From
https://www.thevincent.com/vinelectrics.html
Amateur's Guide to Horn Restoration: I've stripped and repaired several horns and there's not much to them. They contains a coil, and set of points and a diaphragm. The points are in series with the coil and when they open, the coil's magnetic field collapses. They are so positioned that when current enters the horn the coil pulls the diaphragm inwards and opens the points which collapses the field which releases the diaphragm which closes the points and gives us magnetism again and again and again... .
My steps are:
1. Disassemble - You shouldn't have to open the big nut in the middle of the Diaphragm but open everything else.
2. Clean any spider nests and rust out of the inside.
3. Check the current path for opens or shorts.
4. Clean the points and all screwed connectors to bare metal.
5. Clean and oil all threads.
6. Check coil for continuity. If it is bad, give up and get it rewound or find another horn. If you don't have a meter, briefly apply voltage through the coil and see if you get magnetism.
7. Make sure the adjusting screw on the back really does change the point gap when turned and the spring works.
8. Reassemble and test. Use adjuster on the back to adjust the horn tone and volume. If it makes just one pop of the diaphragm when you try it, the points are not opening when the diaphragm pulls in. If it makes no noise, then the points are open when current is initially applied and they should start out closed.
9. When you get some noise, turn the adjusting screw till the sound stops in both directions and pick the best tone in between.
Be especially careful where wires attach to the back. If they are open and can get wet, it can short from the connection to the horn body and cook all your wiring. On the Vincent the horn wire is always hot and it's activated by providing a ground path with the switch. An inline fuse is advisable.
10. Polish, paint, rechrome or whatever you like to the outside and you're in business.
Mike Hebb 3/9/02
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Altette Horn Repair
Lynn (known as Taff the Horn) Isaacs is a ruddy miracle man on all types of horn. Has 9000 horns and specs on almost every one ever made. Got me one for my 37 Rudge Ulster, rebuilt my A and the C (12V conversion). Hardly ever uses pattern stuff (re wiring is new!!) and charges are embarrassingly modest. (Authur) 7/18/00
Issac Lynn "Taff the Horn"
20 the Glebe
Bishopston, Swansea,
West Glamorgan SA3 3JP
South Wales, UK
lynn.isaac@tinyworld.co.uk
https://www.croesus-consultants.co.uk/v-tec/horns.htm
The site has a downloadable Lucas horn service sheet!!!