sp53 said:
I am curious did you replace the seal with the transmission in the car?
Once, many years ago. Been so long I don't recall the details, except that I was scared to apply as much force as it took to lever the old seal out. But I did the differential input seal just a couple of weeks ago, and it's pretty much the same thing.
Just remove the flange and use a big screwdriver to pry the old seal out. On the diff, I started with a "seal puller" from HF, but it broke almost instantly. The big screwdriver (you know, the 2 foot monster that never gets used for actually turning screws) popped it right out, though.
IMO, it's worth building a simple tool, which can be seen in action
here. This is just a metal bar from Home Depot, drilled so it can be bolted to the flange and used for leverage. You can see where I didn't get the holes positioned just right and had to grind away a bit to have room for the socket, but of course you won't make that mistake
At the gearbox, you'll probably have to remove the driveshaft to get room to work, but at the diff I was able to just prop it up out of the way with a jackstand.
Polish up the sealing surface of the flange with a piece of fine abrasive cloth. If you can't remove the mark where the seal rode, it's probably time for a Speedi-sleeve. Or you can try not driving the seal in all the way, so it rides on a different place.
Don't forget to coat both the lips of the seal, and the surface of the flange liberally with grease or assembly lube before putting it back together.