• The Roadster Factory Recovery Fund - Friends, as you may have heard, The Roadster Factory, a respected British Car Parts business in PA, suffered a total loss in a fire on Christmas Day. Read about it, discuss or ask questions >> HERE. The Triumph Register of America is sponsoring a fund raiser to help TRF get back on their feet. If you can help, vist >> their GoFundMe page.
  • Hey there Guest!
    If you enjoy BCF and find our forum a useful resource, if you appreciate not having ads pop up all over the place and you want to ensure we can stay online - Please consider supporting with an "optional" low-cost annual subscription.
    **Upgrade Now**
    (PS: Subscribers don't see this UGLY banner)
Tips
Tips

Overdrive Oil Pump Installation Question

bj8bn2

Member
Silver
Country flag
Offline
Need some guidance on installing the OD pump with the OD unit still in the car. I lined up the two screw holes with long 10/32 screws and the flat side of the piston/roller was pointed toward the back of the car (as the manual instructs) but the pump was very difficult to drive all the way home - so I stopped the installation. The manual says "tap it in" but this is requiring more than tapping. How much force should it take to install the pump? Are there any secrets to make sure the piston/roller are aligned properly? I can't see the "steel pin" in the casing that supposed to keep the roller from rotating.

Thanks, guys.
 

Keoke

Great Pumpkin
Country flag
Offline
OP
B

bj8bn2

Member
Silver
Country flag
Offline
Keoke, I think the wire trick works when the OD unit is separated from the tranny. In my case the units are still together and in the car. My concern is the excessive force that seems to be needed to drive the pump in and how to make sure the roller head is aligned properly when driving the pump in.
 

roscoe

Jedi Knight
Silver
Country flag
Offline
It should tap in without too much force. I had the side cover removed when I worked on mine so you can see that it is going together correctly (that's if I'm recalling correctly...).
 

Keoke

Great Pumpkin
Country flag
Offline
Yes Jon you need that side cover off.
 
OP
B

bj8bn2

Member
Silver
Country flag
Offline
Thanks guys. The side cover is off (to remove pump check valve, which needs to come out before pulling or installing the pump). I need to get better glasses, more light and maybe a mirror to see how it's going together. The manual is so vague about this that it must not be a big deal getting it right.

Do others agree that the pump should just tap in without too much force?

Thanks,

August
 
Country flag
Offline
It took me some hefty tugs with a substantial slide hammer to remove one, so I'd expect it would take some effort to put it back. My recommendation would be to put the pump piece in the freezer overnight__or use some dry-ice, if you have a handy source nearby__and maybe put some heat on the aluminum case with a high-intensity lamp (open flame doesn't seem like a good plan...).

Take two (2) aspirin and go to bed, then try again in the morning! ;)
 

roscoe

Jedi Knight
Silver
Country flag
Offline
Oddly enough, I actually have the Mowog proper puller for the oil pump. I easily pulls the oil pump out and now that I think of it I might have spent some time with a heat gun before I pushed it back in and I definitely do remember being excruciatingly careful that it went in smoothly and using a mirror to inspect the roller fork as it went in because mine had been shoved in backwards and the initial issue I determined was that the oil pump shaft was bent and once the cam pushed it down it did not return and I thus had no oil pressure.
 
OP
B

bj8bn2

Member
Silver
Country flag
Offline
Randy, Jon - great ideas. I'm hoping the dry ice will freeze the roller piston in place so it doesn't rotate when I install the pump. That's my biggest worry. Heat lamp overnight, for sure. Thanks, guys. I'm on it!
 
OP
B

bj8bn2

Member
Silver
Country flag
Offline
Here's a quick up-date. The dry ice on the pump and heat on the OD unit worked really well (thanks for the idea, Randy). I put a little grease in the pump body before freezing and that held the pump plunger in place as I tapped the pump in. Turning one wheel forward (with the other held in place) showed that the pump was moving freely. I installed new springs and ball valves in both the operating valve and the pump valve. There was already a washer in the accumulator piston spring so I did not add more (but should have). Buttoned it all up and checked the oil pressure, which showed 410 lbs with cold oil and about 400 lbs when the oil warmed up. The manual says 450 - 500 is needed (should have added more washers to the accumulator spring and perhaps a think washer to the pump valve). As most of the articles on the internet say, adjusting the operating value using the procedure in the manual does not necessarily work. I tried to use a dial gauge to ensure the ball is lifted 1/32 off the valve seat but my apparatus could not keep the dial gauge steady enough while engaging the solenoid so I did a little interpellation and it now seems to work fine. The shifting is firm and pressure holds at about 400 lbs. Got a little more work to do and then off the jack stands for a test drive. Thanks to all for the help.
 

Healey Nut

Luke Skywalker
Country flag
Offline
Change your accumulator piston rings and you will get better pressure . Or if you really want to boost the pressure and have tire squealing overdrive shifts pull the accumulator sleeve and install the Jaguar size piston instead .
 
Similar threads
Thread starter Title Forum Replies Date
RickPA Overdrive Oil Pressure Austin Healey 8
D Overdrive Stops Working After Oil Change Austin Healey 26
AUSMHLY BJ8 Overdrive Oil Passages Austin Healey 2
AUSMHLY BJ8 Overdrive Oil Pressure Austin Healey 14
R Gearbox and Overdrive Oil Level Austin Healey 18
M TR4/4A A type Overdrive Oil Leak Fix Triumph 3
Joe_Healey TR5/TR250 Overdrive Gear box oil Triumph 8
G Transmission with Overdrive - Which Oil to Use Austin Healey 30
G Gearbox and overdrive oil change Austin Healey 15
4tecdog BJ8 Overdrive oil leak Austin Healey 6
S TR4/4A What kind of oil in overdrive gearbox? Triumph 5
D Overdrive Leaking Oil Austin Healey 4
R draining oil from overdrive on a BJ7 Austin Healey 6
Lukens Best gearbox oil... with overdrive? Triumph 16
L Overdrive and tranny oil Austin Healey 19
M correct gear oil for bj8 trans and overdrive ???? Austin Healey 5
PAUL161 72 Overdrive rear oil seal question. MG 0
LBCs_since_1988 Overdrive hungry for oil Triumph 5
Monark192 MGB-GT 67 GT Overdrive trans oil change question. MG 6
R Filling overdrive oil on BJ-7 Austin Healey 5
TimK Overdrive with no oil pressure - BN7 sideshift Austin Healey 13
H Where is the Overdrive Oil Drain Plug and Filter? Austin Healey 2
S Oil change in Gearbox & overdrive - extra parts ? Austin Healey 4
H overdrive oil leak Austin Healey 2
G Misc Questions re Overdrive and Exhaust + Up-date on Redline Oil Austin Healey 7
bighealeysource Leaking Overdrive and Gearbox Drain Plugs Austin Healey 19
71TR6 TR6 Type-J Overdrive identification Triumph 4
luke44 TR2/3/3A Calling all Wiring experts TR3 Overdrive Wiring ver A or ver B or are they the same? Triumph 8
T Wanted Working overdrive unit Austin Healey Classifieds 2
S TR2/3/3A overdrive does not function Triumph 45
T TR2/3/3A A type overdrive hard engagement Triumph 36
S Overdrive Throttle Switch Austin Healey 4
KVH General Tech Overdrive--Afraid it's Serious Triumph 45
M Overdrive Pressure Test Austin Healey 2
BN6_2197 Gearbox/Overdrive Removal Austin Healey 25
T For Sale MGB Black Label Overdrive For Sale Or Trade For New RB Parts MG Classifieds 2
Fanch00 Non-Overdrive Benefits? Austin Healey 10
R TR6 J-Type overdrive will not disengage when warm Triumph 8
S Overdrive Relays Austin Healey 2
AUSMHLY Overdrive Buffer Pad Austin Healey 3
L Stuck in Overdrive Austin Healey 10
AUSMHLY Flushing the Transmission/Overdrive Austin Healey 7
T Weight of BJ7 Transmission/Overdrive Austin Healey 10
P Overdrive Not Engaging Austin Healey 4
S BJ8 Overdrive Stays Engaged Austin Healey 35
AUSMHLY BJ8 Overdrive Accumulator Spring Tube Austin Healey 1
RonC TR2/3/3A J Type Overdrive in TR3A Triumph 4
AUSMHLY BJ8 Overdrive Pressure Loss Austin Healey 11
John Turney Overdrive Pump Austin Healey 6
S Removing Overdrive Shaft Lever Pin Austin Healey 7

Similar threads

Top