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TR6 TR6 Hand Brake Install

TR6oldtimer

Darth Vader
Offline
For most of you, this is not a big deal or challenge, but for some who are mechanically and spatially disadvantaged, I thought you might appreciate a simple trick to get it into the car. Now I know that I have removed the exterior tunnel cover which makes it that much easier.

Here is the rod assembly showing it's proper orientation to the hand brake.


The hand brake cleaned up showing the key parts.


In this shot, I have pushed the Pawl into the handle and I am preparing to insert the rod assembly.


Once I have positioned the rod assembly into the handle and over the pawl, while holding the rod assembly in the handle, I used a small screw driver to move the pawl to it's down position, then moved the ratchet plate so that it engaged the pawl. I kept all this in place with a rubber band so parts would not fly all over the place.

I have installed the link compensator (should have done that earlier) and the nylon washers, I then slipped them into place, insuring the tab on the ratchet plate fit under the tab on the drive shaft tunnel.


Insert the bolt, tighten down, cut the rubber band, and it is done.
 

BobbyD

Jedi Knight
Offline
Ray.....great write up and pictures. Catching that pawl can be a real problem. The other big challenge with installing that whole assembly is doing it when the e-brake cables are still hooked up. They put just enough tension on everything to make getting that bolt in a royal PITA. That was one of those projects where you walk away and try again an hour or even a day later.
 

Brosky

Great Pumpkin
Offline
Ray,

Don't kid yourself, those things are a pain in the butt. I've got a nice scar on my thumb from a battle with that lever. Thanks for posting the pics and instructions. I know now WHY I got the scar.
 
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