John, I went back to P-3 Post 43 Could see no pic's How do I bring up your "recipe" ?I found your suspension recipe?Dick,
Honestly, I think a lot of your problems would be resolved if you will follow along with my TR2 "recipe" thread. Here is a link to the thread, page #3. Scroll down until you see post #43 on the right side. This entire post is about setting the clutch adjustment, and it has very easy to see pictures of how to install the slave cylinder and easy to follow directions. If you scroll earlier in the thread, you will see the same for the TR2 master cylinder.
TR2/3/3A - Recipe for a TR2
X2 on taking the time for pictures. Just finishing my engine up and my stock of photos plus yours should see everything going back together seamlessly... well, hopefully :)www.britishcarforum.com
This thread photo documents the entire assembly of a TR2, from a bare frame to a complete, driving car.
John, Found it! DickJohn, I went back to P-3 Post 43 Could see no pic's How do I bring up your "recipe" ?I found your suspension recipe?
Graham, I disconnected the rod from the lever. I could not push the rod to bottom the piston. I opened the bleeder and had helper push the clutch, pedal went to the floor. I closed the bleed valve and had helper push the clutch. The first one or two pushes the rod moved nicely through the range, had it been connected to the lever. Then it got harder and harder to push the pedal until it barely moved the rod? HELP!Push the slave cylinder piston all the way in now push the clutch in and see if goes all the way to the floor. If you don't have the rod connected to the clutch leaver the piston will bottom out and not return, I think you need help.
Graham
Dick, if you don't have the rod connected to the leaver there is no return pressure to push the piston back so it just keeps pushing out until it can't go any further and the pedal has nowhere to go. When you say you can't push the piston in until the bleeder is opened that sounds like a problem in the master cylinder either the piston has no free play or there is a nonreturn valve or something stopping the fluid from returning to the master cylinder.
Graham
John,Dick,
I have given some very detailed directions, but each time you do not respond with how the directions worked. Instead, you do something completely different from the directions or the service manual, and then describe what happened afterwards. You must follow the service manual directions, which are the same directions a lot of us have offered.
Pumping the pedal with the SC disconnected is going to damage the SC.
If you follow the pictures in the "recipe" thread I provided, the procedure shown there is straight out of the manual. Follow it and your system will work. If it does not, then you have a problem with your newly rebuilt master cylinder.
Now that your system is moving fluid, you do not need to pump the pedal to bleed it. Just crack the bleeder screw 1/2 turn and the fluid and air will vent, driven by gravity. If you bleed by pumping incorrectly you run the risk of sucking air into the bleeder and end up worse than when you started. Just crack the bleeder and watch the air expel. Use a clear hose to see it better.
Finally...the SC never needs to travel full range. It only ever moves 1/2 to 2/3 full travel. Watching it move when disconnected is an interesting science project, but meaningless in getting your car working right.
Absolutely 100% correct, albeit with a TR3. Rebuilt my Girling clutch master cylinder and for S&G, thought I would try this very thing to see if it would work. Like a charm!Now that your system is moving fluid, you do not need to pump the pedal to bleed it. Just crack the bleeder screw 1/2 turn and the fluid and air will vent, driven by gravity. If you bleed by pumping incorrectly you run the risk of sucking air into the bleeder and end up worse than when you started. Just crack the bleeder and watch the air expel. Use a clear hose to see it better
Today I followed your recipe, tomorrow i will see if I have made any progress.John,
Sorry, I have about 5 members sending me different ways of solving my problem. Question for you? If the rod is connected to the lever, at my starting point, what would cause the pedal to become harder and harder to push, with a cooresponding shorting of the rods range?I am assuming during this procedure, the exterior spring should be connected?
I checked the MC, piston is returning as you suggested??Struck out again today. I cranked the car up, attempted to push the clutch in. It went about 2" down and the lever moved about half the distance it should have gone. No luck in trying to shift to first, only grinding sounds?
I will now follow your suggestion on the master cylinder. I can't believe it is the problem as I did re-build the clutch side?