Hi Jim,
I bought some generic glasspack mufflers ("Heartthrob" brand--very good quality) from good ol' JC Whitney. I think I got 18" for the front and 12" for the rear (each had 3" of pipe on each end). Then, I cut the old mufflers out in place--one at a time--with a sawzall and trimmed the new mufflers to fit. I tack-welded the new mufflers in place with a MIG, with some crosspieces where necessary, then removed the whole system to finish weld (you can leave the brackets in place and unbolt the harness at the chassis).
It's a bit louder and raspier than a stock system but, surprisingly, it's quieter at highway speeds than the Ansa. Unfortunately, I'm not a good welder (yet) and had some leaky welds. I've sealed these up with epoxy paste for now, but plan to remove and re-weld the seams with a TIG (good excuse to buy a TIG :wink:. I also welded in an H-pipe in front of the front mufflers, and used some store-bought muffler pipe to fashion an extension with chrome tips. I call my creation "Frankenmuffler."
Alternatively, you could cut some sections out of your muffler and stuff some more fiberglass in there, then re-weld the section back on (you could probably do this with the car up on jackstands). Not sure what kind of fiberglass you'd want to use, but what was left in the Ansa looked like the plain old household insulation type.