LexTR3 said:
Getting back to carbs for a moment....
Just a thought, you might want to start a new thread for each different topic. You'll get more attention that way, and others will be better able to find the information they are looking for. (Some folks actually read what has already been posted rather than asking the same question again.)
Ok, so here's a copy of the diagram. Right click on the link and open it in a new window, so it's big enough to read. (Never have understood why this forum limits photos to half of my screen width, but it does.)
https://i258.photobucket.com/albums/hh260/TR3driver/Manual%20pages/GS.jpg
<div class="ubbcode-block"><div class="ubbcode-header">Quote:]I assume the rest of this sentence means loosen the locking nut on the jet needle, take out the jet needle, and insert the little pin that comes with the kit and tighten.[/QUOTE]Yes, except it's a screw (#6) rather than a nut.
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2. "Lower (or remove) the jet to the lowest position and slacken the jet locking nut." Not sure of the procedure or sequence here. How do you lower the jet, and do you do it before you slacken the jet locking nut?[/QUOTE]To lower the jet, disconnect the choke return spring #28 and pull down on the jet #9. There should be enough play in the linkage to get the jet down far enough. Otherwise you'll have to remove the linkage. Sequence doesn't matter here; but in general the first thing mentioned is to be done first.
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The only illustration shows a hand pushing down one of the tubes that come with the kit into the piston, but the illustration shows the suction chamber and piston back in place. Is this how you lower the jet?
[/QUOTE]
No, that's later, while doing the centering.
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3. "Refit the chamber and piston." Now or earlier?[/QUOTE]
Now.
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4. "Slide the centering pin into the jet bearing and tighten locking nut." I assume the centering pin slides into the upper jet bearing as you are refitting the chamber and piston.
[/QUOTE]
That is the theory. If it doesn't, you may need to tap the jet housing around a bit until it does.
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5. "If the piston cannot be moved with the centering pin in the jet bearing, slacken the locking nut again and repeat until the centering pin can be moved in and out of the jet bearing." If piston cannot be moved up and down... OK. Why would the centering pin keep the piston from moving? Rubbing on the inside of the jet bearing?
[/QUOTE]
Yes, exactly. And it would rub because the jet bearing was not centered to the piston, which is what we are trying to achieve here.
<div class="ubbcode-block"><div class="ubbcode-header">Quote:] Does the locking nut cause the jet to canter to one side or the other? How would repeating this procedure give some other result?
[/QUOTE]The jet bearing does move around a bit as you loosen and tighten the nut. Again, you may need to give it some encouragement with judicious tapping.
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6. "Check if the needle is bent by rotating the piston in the suction chamber." But no mention or replacig the needle. I assume you replace the needle between steps 5 and 6.
[/QUOTE]
Right. This would be done with the chamber off of the carb, the centering tool removed, the needle inserted in the piston (shoulder flush with the bottom) and the setscrew tightened. The piston should spin easily on the shaft, so just watch the tip of the needle as you turn the piston. If the tip moves in a circle, the needle is bent and should be replaced.
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If you have better, clearer instructions, and have a few moments to include them here, I would very much appreciate having them. [/QUOTE]
I have never had much luck with the centering tool; it seems to leave the jet off-center enough that the needle still rubs lightly. Maybe SU thought that was OK, but if the needle rubs, it will eventually wear both the jet and the needle, which leads to some very frustrating problems with overheating and potentially even severe engine damage.
So, what I do is to remove the mixture nut & spring (20 & 21) and reinsert the jet until it pushes the piston up. If the piston is touching the end of the jet, then the jet is perfectly centered. If it isn't, look carefully at the exposed needle to see which side of the jet it is rubbing on. Loosen the nut slightly, and tap the jet housing that direction. Lower the jet, tighten the nut, check again.
It is a trial and error process, since you have to loosen the nut to tap the jet housing and then the housing tends to move when you tighten the nut. But usually after 3 or 4 tries, I can get it right.
Afterwards, of course, remove the jet again, install the nut & spring, insert the jet, reconnect the linkage, etc. and finally readjust the mixture.
But if you're lucky, you won't need to go through all this. The click when the piston lands indicates the jet is centered well enough, so check for that before attempting to recenter.