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steering racks

found the problem. I disconnected the steering, replaced the gaiters, filled the rack with Corn Head Grease and discovered the left kingpin was extremely stiff. I loosened the top nut and voila...the kingpin swiveled again. so....apparently when I had pulled the upper trunion attachment off to remove the offset Delrin bushings (and re-install the Prothane bushings) a couple of weeks ago, I must have lost a thrust washer shim. without knowing that and shoving the trunion pin in, then tightening the kingpin nut, i never noticed any drag because the steering link was still hooked up when I did that job, so I never bothered checking for proper swivel axle operation. now I know not to do that again! Murphy's law I suppose.
anyway thanks for all the replies!
mark
 
I replaced gaiters a couple of years back and then spent some time with the zerk fitting out and pouring oil directly into the rack with a bunch of backing and forthing of the steering wheel. I don't remember what I used for oil (shop manual or modern equivalent) nor much more in the way of details. Doug
 
Mark, been there done that! I wouldn't have asked about trunnion shims if I hadn't.:smile:

Kurt
 
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