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DOT 5 Brake Fluid

CJD said:
The brand I used is Gunk, and it says "Silicone DOT 5" on the can. It does not say 5.1 or anything else on the container....
That is the brand I have had in my TR4 since 2006 and I have had no issues after leaks or spills onto paint.
 
All the Dot 5 silicone fluids I used over the last 21 years in my 1958 TR3A was bought from Roadster Factory. Except once, when I bought a small can in an emergency from the local Harley-Davidson store. It cost about 4 times the price. I believe that for years, H-D have used only Dot 5 silicone fluid in all their bikes and they wouldn't want to make any of their clients unhappy about ANYTHING !
 
Frank,

I would LOVE to know what happened! I have been painting cars for almost 40 years. This is the first time I've used this brake fluid, though. Tonight I'll work on getting a picture posted.
 
John, please excuse my emotion. I'm Italian heritage. :jester:
But yes, this is worth looking into. Might I suggest that you "apply" a little bit of another brand of Dot 5 to an inconspicuous place. I suspect it will not attack the finish. Also, have you mentioned this to your paint supplier? Is it possible that this PPG formulation is less? I would be surprised if there was a problem!
 
Since it was the "first time" for using DOT 5, could it have been possible that some DOT 3/4 hit the paint first during the change over? Don't know how you actually "changed over", but that seems kinda likely...
 
Brent,

This is a complete restoration. Not a drop of 3/4 has been anywhere near the car for 10 months. All seals and rubber is new. OK, here goes a try at a picture:

_DSC5939.jpg


Now here is an interesting part of this. Initially about 1/2 of the reservoir leaked out. As you can see in the pic, nowhere near that amount is spilled under the reservoir. Last night I topped it up and waited so I could pinpoint the leak...but it seems to have stopped itself. I checked all around the vehicle, and there is no other leak. Beats me where that much fluid went, other than slowly getting absorbed into the topcoat.

Oh, after I got over the initial shock, I did wipe off the topcoat, and it appears the primer is unaffected. The purple is completely absorbed into the color/clear topcoat.
 
Did you have Dot 3/4 in the system prior to the DOT 5. I just bled mine using copious amts of DOT 5 but I suspect there is still some 3/4 suspended somewhere...wonder if that could be the culprit?
 
Well, I totally disassembled the reservoir and sand blasted it before repainting with black primer. It was reassembled dry, with a new neoprene washer for the clutch tube. The short feed lines to the master cylinders were bead blasted and blown clean for several minutes. No chance of any fluid left, but there is a slim possiblity of a stray glass bead or two. I filled the reservoir with the outlets capped and let it sit overnight to check for leaks...then intalled it and bled everything down.

Really, those are the only items that held the fluid prior to the leak. If a clean start is possible, then this was it. It did sit for 2 weeks leaking before I discovered it yesterday.

It has to come down to the PPG I used. All I can even think is that I sprayed it in 60 degree weather...colder than I usually spray...but still within specs. What it amounts to, though, is the silicone is definitely BETTER than glycol fluid...but it is possible some paint will be affected by it. Should've used Glasurit!
 
From my point of view, it looks like the leak is coming from the MC. Could that of had any residual fluid?
Steve
 
CJD, I feel your pain...went thru this twice with DOT4 but no issues with the DOT5 so am at a loss....
 
There is absolutely no DOT 3/4 anywhere in this system. I promise guys.

The PPG clear is DCU2002. Unless someone has experience otherwise, I have to say that this particular clear coat is softened by DOT5. I'll bring it up with PPG when I get the chance...although I am sure this just goes down as a learning experience. My lesson is I will never trust any brake fluids around paint...
 
My theory...

The threaded hole on the bulkhead is the culptit. Maybe the fluid got wicked up by the threads between the primer and the topcoat somehow?
 
Could be?!? Here's the latest...the doggone leak fixed itself...after ruining the paint, of course! I topped the reservoir up the night I found the damage, and have been waiting to find the leak. It's a week and not a drop more has leaked. I think Murphy is haning out in my garage!
 
CJD said:
Could be?!? Here's the latest...the doggone leak fixed itself...after ruining the paint, of course! I topped the reservoir up the night I found the damage, and have been waiting to find the leak. It's a week and not a drop more has leaked. I think Murphy is haning out in my garage!

What's the latest?

As much as I hope you are right, it's unlikely that the leak has healed itself. When you have the connection apart next time, look very carefully at the flares at the ends of the rigid lines. We did my 3A lines in 100% SS, and found that it was very easy to work harden the material when flaring. This can cause minute fractures in the material at the flare. The best way to avoid this is to anneal the material and use a new, good quality flaring tool.

Good luck
 
Well, the latest is another week and not a drop has leaked...beats me!?!

I did talk to the PPG man. His only response was that he didn't know any brake fluid was easy on paint. Another customer at the time informed him that the Harley drivers actually use the DOT5 on the painted engine parts because the silicone shines for a long time. All the PPG guy could say is that maybe the clear did not catalyze properly.

That is a possibility. I mix and let catalyze for 30 minutes. Maybe in cooler temps I need to allow an hour or more...at least I will in the future.

The bad spot is now almost completely covered by the washer bottle and the wiper motor. I may not even bother to re-spray, as I'm sure it will happen again in the future...Murphy being Murphy!
 
Follow-up:

The lines still are not leaking...really weird!?! Finally got around to touching up the purple spot...I was too lazy to take everything apart...

_DSC6305.jpg
 
Very strange. Glad that it hasn't leaked any more.

Scott
 
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