DNK, I'm right there with you. Mine is drying on the
kitchen table as we speak.
Firstly, I was fortuate enough to use my original wood.
Some imperfections, yes, but original it is.
Got some tips from someone on the forum and avoided
sanding so as not to breach through the thin walnut
veneer. This left me to use a finish remover from
Home Depot. Went with the finish stripper (focus of stripper was on the varnishes; polys; urethanes, etc on the lable.)
Then I cleaned it off with product designed for this
purpose; ie, gets the crud off after stripping. Used a
wide blade plastic putty knife to scrape off the
old finish after product was applied and rubbed with medium grade steel wool. Wore rubber gloves, of course.
Went with Minwax Indoor/Outdoor Helmsman Spar Urethane
for the finish. It claims exceptional protection from:
Sunlight; rain & moisture and temperature changes.
Thought that sounded good, huh?
Here's the RED FLAG! Went with the Minwax Dark Walnut
stain to restore depth of color. Put the stuff on and
loved the way it looked. I mean, I really liked it. Problem was that to get the look, I had to leave more stain
on the surface of the wood. Thought this would be okay
after it dried. Guess what? It's not okay! All stain
must be wiped off the wood (for the type I bought, anyway),
and if I wiped it off the wood, I was back to start. It
took no extra color whatsoever. I was sooo close. Went
so far as to leave some stain on there and even shot the urethane finish on the first time around. Got huge
fisheyes in the finish and just couldn't go with that.
So I stripped it and called Minwax.
Here's the deal: If your stain does not penetrate the
wood for some reason, then the answer is: Buy gel stain.
Gel stain looks much like any other from the outside of the
can, but it is more like a jelly when you open the can and
look. This material did what I needed it to do. Got better
penetration and was able to leave a small amount on the
surface. Finished with the Helmsman spar urethane.
I don't have a picture uploaded yet, but maybe it will be
forthcoming. Best of luck,
2wrench