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What I've been up to.

Banjo

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As some of you know, I have been exploring the world of blacksmithing this year. I set up a forge in my garage, and have been having a ball making hooks, hangers, bottle openers, spatulas, forks, business card holders, and other odd bits. By the end of summer I had started leaning on an old friend of mine, who is a blacksmith of 30 years, for information. In addition to blacksmithing, he is a Master Bladesmith in the American Bladsmith Society. With that kind of a resource, it is silly not to make the most of someone who is willing to pass on their knowledge, so I have enrolled in the Society myself and am now an Apprentice bladesmith. It will take 3 years before I can apply to test for journeyman's status. So in that time I need to make as many knives as I can to improve my skills. I have a looooong way to go, but I really like the challenge that is now before me.
As of right now I have only made 2 knives. Both utilizing materials I had on hand. The blades is made from pieces of discarded lawn mower blades. The first knife( the single blade) was cut out, and filed/sanded to shape, while the second knife (The dagger) I forged to the rough shape, then filed and sanded it to a finished shape. Both have been heat treated, and measure in the upper 50s on the Rockwell scale. Both the handles are walnut from an old award base, and the daggers finger guard was filed from a block of brass. Both blades are around 5 inches long, and the handles are pinned with brass rod. the finish on the handles is just boiled linseed oil rubbed in.
The pictures are good at hiding minor flaws. These are definitely beginners knives, but I am happy with the way they are turning out, and I am learning tons with each one I make. Someday I hope to be able to show you all a truly beautiful knife I make.
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I am thoroughly impressed! Looks like you are off to a great start!

Now, can you pound out a new cam shaft for my Spitfire?
 
fantastic! And Boss - same technology I'm sure ;p
 
Those are nice knives, if you start selling knives I'll happily sign up for one.
 
Looks like you are starting at the top!
thanks for letting us follow your progress.

BTW: do you have pics of your works in progress?
i would like to see the steps involved, (if not to much trouble)

best regards,

Guy
 
I'm impressed. It seems this is just the beginning of your journey. I suspect your knives will be in demand. I would certainly buy one and call and treat it as art.

P.S. Please sign with your makers mark as you would any other artwork.
 
Thanks all,
Judow, I do put my initial in with some letter stamps, but I hope to get a custom made stamp eventually.
Guy, The anvil came from my dads garage. I don't know it's history, but it is at least 100 years old. The top is a little soft, and takes hammer marks way too easily. I suspect the years of use and re-dressing have worn through the hardened layer. I'm on the lookout for another anvil, but they are not cheap.
Here are a few "in progress" shots I did while working on the first blade. The one shot is the propane forge I built specifically for doing blades. I also have an 1800's coal forge that I use for pretty much everything else.
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Looks pretty darn good for a "beginner".
 
What did you cut the mower blade metal with?
looks like you made a pretty precise cut there.
 
What did you cut the mower blade metal with?
looks like you made a pretty precise cut there.
The first thing I did was to anneal the blade to make it soft. That involved heating to glowing red, then letting it cool very slowly. Then I could cut it. I recently purchased the metal cutting band saw that Harbor Freight offers. It takes some setting up to get it cutting good, and it comes with a really crappy blade, but it's a nice saw that works as a chop saw, or can be set up vertically with a little table that bolts on and works that way. Even after annealing, the cheap Chinese blade didn't make it all the way, and I cut out the rest with my trusty pneumatic cut-off tool.
 
Ben,

You need to come to Eureka,& see the Blue Ox Millworks.

- Doug
 
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