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Tunebuggery Day 5: 1 step back, 2 steps forward

drooartz

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So today was a good example of 1 step back, 2 steps forwards. I started out working on the brake line from the union to the front left wheel. That line seemed to be a bit too long, so I was trying to add a few bends to take up some of the excess length. Well, I managed to get rid of that length -- by breaking off the end of the line! Not good.

After a few choice words offered up to the heavens, I broke down and ordered a set of pre-bent brake and clutch lines from Classic Tube. Had I known about these folks when I first ordered lines in 2006, I would have used them. These lines come bent into the proper shape and should be simpler to install. Much simpler. All in all a rough morning, and another expense I didn't want at this point.

That done, I pulled myself together and got to work on the front suspension and steering rack. The steering rack needed new boots and a bit of cleanup. I pulled the old boots and got the new ones installed. The large clamps I had bought for the boots on the inner side were too big, but I was able to clean up and reuse the old ones. Once the boots were in I took a bit of a break to swing into Heber and pick up some grade 8 bolts for the spring pans.

rack_boots.jpg

<span style="font-style: italic">Rack boots installed</span>

Next up came the rest of the front suspension. First task was to install the cleaned and painted steering arms from the Bugeye onto the new spindles. A quick look for some torque values, and the assemblies were ready to go onto the car.

steering_arms.jpg

<span style="font-style: italic">Steering arms installed</span>

At this point I was getting close to the end of the day, but wanted to have a bit more to show for my day's work. I went ahead and bolted on the front shocks and the left side a-arm and spindle assembly. It's only in loosely but it is all in, and I think it's even in correctly. Not the best of days, but I trudged on through and was able to still end the day with a bit of progress.

a-arms_in.jpg

<span style="font-style: italic">A-arms and spindle in place</span>
 
OK this answered my question. Making Progress, Day 6 will be suspension other side.

Be sure and clean out the holes on the steering rack clamp bolts. Lots of crud will be down there. I lined to rack clamps with a piece of inner tube. Found that rack was moving around under the clamps without the inner tube in place. Do not overtighten the rack clamp bolts. Those pieces are aluminum. Shims go on the side opposite from the steering shaft.
 
I didn't remove the steering rack at all.

Today's progress will be the rest of the front suspension, assuming we get our power back on -- there's a neighborhood problem, and we've only got 1/2 of our power. I've got internet, but no power in the garage and no heat in the house.
 
Time to crank up the 10KW generator and the propane garage heater!
 
Wish I had those things, Rick! As it is I'm a bit cold out here, but the power is back on so I'm plugging through the projects.
 
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