Hi Tony,
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How difficult is it to up the ratio to 25 or 28% reduction? That would probably pay for itself in time to come if its not that expensive.
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It's a lot of parts needing swapped and set up, best done during a regular rebuild, which ain't cheap (gearbox probably should be rebuilt at the same time, don't want one contaminating the other, since they share oil). You might ask John Esposito at Quantum Mechanics
www.quantumechanics.com , but be sitting down when the quote comes in.
Even at today's prices, I'm afraid you'd need to drive the car for many, many years to get gas savings alone to pay for the conversion to a bigger OD reduction! Try it with the 22% reduction and see if you like it, would be my advice. Tire size, differential ratio and general engine tune will be more easily changed and affordable factors in terms of fuel economy. If you ever find an OD rebuild necessary, *then* inquire about increasing the amount of reduction.
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Say, I've got another question for you..how and where does the switch for the overdrive go? I bought an overdrive switch and knob for a GT-6 but the threads are way too large for the shifter lever. Any ideas?
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I don't really know for sure about the GT6 setup. On my TR4 the OD switch would normally be a lever on the RH side of the steering column. However, I have a custom made switch in the shift knob that just seems a more natural location to me. On GT6, I think it might have also been a button on the shift knob, at least in some cases. I say this because I've had recommendations to use a GT6 shift lever (or Stag) because it's hollow to accommodate OD wiring. A TR2/3/4/4A/etc. shift lever is solid, so wiring must be run externally with a setup like mine. See if you can find an adapter sleeve to thread into the knob.
Depending upon what size threads are needed inside and out, you might find an adapter at a hardware store, or be able to use something like a Timesert, which is used to repair stripped threads. Another possibility would be a photo store that sells professional equipment. Some cameras and lighting equipment use a 3/8" or larger mounting hole, while most tripods and many light stands use a 1/4" coarse thread. So, thread adapters, often brass, are a common item. If one or the other thread/hole size isn't quite right, it might be possible to drill and tap new threads, or even have a machine shop make something up from scratch.
Hope this helps.
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