Hi folks,
20W50 motor oil (non-detergent) and 90W gear oil are practically the same viscosity. So, I think that's why they are pretty much interchangeable in the non-OD TR gearbox. Original manuals called for 90W gear oil, GL4 (to avoid damage to brass parts). GL4 is getting a bit hard to find, so 20W50 racing/non-det motor oil is a good substitute.
John Esposito's article is pertinent to OD-equipped gearboxes, specifically, and his expertise in this is something I'd tend to trust. His testing and followup inspections of boxes that have run on lighter (30W non-det.) oils for some time also show that the gearbox itself isn't very fussy about what's used to lubricate it, so long as the sulphates found in GL5 oils are avoided. (NOTE: Many *synthetic* oils seem make the TR gearbox more prone to pop out of gear and might best be avoided. Others like Redline's synth gear oil seem okay.)
The diff isn't all that fussy either, but there are higher pressures and more friction-generated heat in there (than in the gearbox) so personally I prefer to stick with a 90W GL4 gear oil that will have some modifiers appropriate to crownwheel and pinion mesh, etc.
The IRS diffs on TR4A and later are more prone to overheating and tearing themselves up, so can benefit from both good quality and increased oil volume (i.e. a diff cover with more capacity than stock and/or with a built-in or added guide to help sling the oil up onto the crownwheel). I'm pretty sure later TR6s saw some improvements in this area.
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