So finally we had a warm day. I drove the Bugeye with the new Chinese radiator to work and back to see how it would do in the afternoon heat. Each way is on the freeway at 70 MPH for about 20 minutes. Of course it was MUCH cooler (about 60F) on the way to work in the morning, and the engine temperature held steady at the thermostat setting of 160F. On the way home around 4 pm with an ambient temperature of around 85F, the engine temperature started out around 165 for about the first 10 minutes, slowly rising to about 180F. However, the ambient temperature got its warmest (probably 90F) in the last 10 minutes of the drive and the engine temperature rose to 190F. I guess you could say that the engine temperature was always about 100F above the ambient temperature, with a minimum enforced by the thermostat.
Based on today's results, I'd have to say that the cooling capability of the aluminum Chinese radiator is not much different than the original Bugeye radiator. 'Perhaps a little better, but there certainly was no dramatic difference. However, my original radiator had been repaired more than once, including some rather messy repair to the core done by the previous owner. So even though the new radiator hasn't completely solved my cooling problems, I like the look of the aluminum "bling" and not having a mangled set of fins in the middle of the core where the old radiator had been repaired.
I'm still determined to improve the cooling further. I've already wrapped the headers to reduce heat build-up under the hood at idle. So all that's left that I can think of is an oil cooler and trying to find some non-obtrusive body modifications that will help evacuate more hot air from the engine compartment - unless someone has other suggestions.
Dan