Re: And on the 8th day...
You are definately on the right track Dave, but keep in mind, sometimes a fused circuit will be the least resistance. I have seen a few installs where there is be a sketchy ground connection, and usually someone along the path there is another ground fairly close in which the current will "jump" or a good bump will make it close.
Example: I had a friend who installed some foglights with a dedicated ground and powered off of another circuit (i.e. headlights). The ground had become shorted (corroded) for the fogs, and we discovered if you "jiggle" the cable just right, it would blow not only the fuse, but the headlights and fog lights as well.
Another example you have a light pulling 10amps and the ground is bad, the arc cause when the groud is bumped, can often exceed the rated fuse 2-3x for a split second. On a 10amp fuse, that is more than enough to blow.
And of course you have another example which is one of my favorites: I used to have a 300zx, and one day after insatlling an electric fan conversion I started the car, and everything ran fine, turned on the lights a/c ect. BUT, once the electric fan kicked in (with its no so great ground) it surged for a second about 50 amps into the connection to the body of the car. The fan was fine, but my radio and half my lights just went POOF! It took a while to figure out, but after working with a friend (PhD in Electrical Engineering) he stated they ran into a similar problem once on a system component and that what was happening was the current would be too great for the ground to dissapate and it would "bleed" back into other connections for the split second the ground was connected. (Similar to the sparks that fly from jumper cables) Once the ground was fixed and fuses replaced, everything functioned normally. (BTW, this was a robotics project which fried the controller, a modified GameBoy unit for those readers interested)
Point to the story is a bad ground can be far more damaging than you would think. Remember, at 16ga wire can for a very short time support up to 50amps @ 12v which is far more than you need to fry just about anything I can think of. And the #1 problem with auto electronics is the ground to the battery. Make sure it is 100% clean, tighten it down, then give it a little extra tug with the wrench. (Dont forget to check the connection between the clamp and the battery cable it is not new.
O.K. enought rambling from me for now.