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Master Cylinder Actuator rods

65_BRG_Sprite

Jedi Warrior
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I measured the length of the actuator rod adjustments when I took it all apart many years ago- I've lost those photos. Can these rods be set up to be too long? I can see a problem if they are shortened too much. The manual just says they are set at the factory.
 

Pythias

Jedi Knight
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Yes they can be too long. IIRC, (I can't find it in the book) they should be set so the the pedal(s) move at least 9/16"? before starting to actuate either the brakes or the clutch. Otherwise you risk not having those things properly release. ..

There's a mention SOMEWHERE of how much free play there should be at the master cylinder when the pedals are "at rest" but I can't find it now... Someone will weigh in.
 

Pythias

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I found a listing for the BRAKES... . Free Pedal movement 5/32" I assume the same for the clutch. .. Still looking.

I found this too..

2. Set the length of the push-rod to give a free movement of the pedal pad of approx. 5/32" (4mm) before the m/c piston begins to move. the push-rod must have a minimum of 1/32" (.8mm) free movement before the piston begins to move.
 
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