Hi Tim,
You are correct, when left on high the sound is a little loud (but non-intrusive when under way with the top down) and the blower’s longevity was also at question as the unit was designed to run for short periods at high speed. The speed control was added to address those questions and to provide a further degree of comfort, as a hurricane breeze is not always needed.
This setup has proved very successful, within limits. On a 90+ degree day you are still moving the ambient air into a 100+ foot well for a marginal, but relevant, amount of relief. Again, it is not air-conditioning.
As a further on this project, I was thinking of experimenting with the introduction of a water mist into the air stream. My thinking is to use a windshield washer container and pump (switched on when desired), fitted with a fine nozzle, to provide a cooling water-evaporating mist into the air-stream. I would mount the unit onto the left wheel well access panel and route the filler tube to the left side of the radiator. I would be using a mixture of water and alcohol to eliminate any chance of producing a germ incubator as well as enhance mist evaporation. What do you think?
The corvette-type vents you are thinking of implementing would be very effective. Over the years I have been trying to come up with a way to introduce cooling air into the foot well and have not found a way that didn’t require the modification of bodywork. I liked the idea, mentioned previously, of ducting air from a side fender vent, however, I would expect the vent fin angle would need to be modified for this approach to be effective.
A very simple and effective approach you may want to try is one used by a friend on his non-BJ8. He mounts an old inexpensive dash fan on his under-dash tunnel to move the air. It works amazingly well and is easily installed and removed.
All the best,
Ray 64BJ8P1 (original owner)