here is my 2 cent
soda blasting or plastic bead blasting is prefered
Dont let anyone use al oxide no matter what they say, It will warp flat pannels
I used a grinder with a SS wire wheel just keep it moving and not a lot of pressure,it worked for me
go to a paint jobber, dupont, PPG, etc. and talk to them and get some data sheets first and read them! But once you choose a paint manufacturer stick with that brand of paint thru out the process if you have to touch up bare metal make sure if you buy can primer they tell you is compatable, dont go to auto zone, Cheap will cost you misery, a good can of metal etching prime will cost you 16 bucks
once the paint is off if you cannot pull the dents out, fill all dent with plastic filler on bare metal then apply
metal etching primer on bare metal and over plastic filler, you are not suppose to sand the metal etch primer and should apply the 2 part epoxy primer surfacer within 24 hours, scuff sand with scotch brite the metal etch prime if longer before applying 2K primer surfacer
Now
guide coat and block sand to find the low spots working your way up from 120, 180, 220 to 320, I got the 3m guide coat finally and its about 50 for the tub but you can sand imediately and not have to wait for some cheap primer to dry which is what some use as a guide coat
then low spots fill with 2 part glazing puddy, ok to go over sanded primer surfacer with the glazing puddy, repeat that process till its all smooth, spray one last coat of 2 part primer surfacer wet coat, guide coat and block sand with 400 grit wet.
are you still with me? now your top coat, single stage or base coat clear coat you have to decide,
base coat clear coat, wipe with silicon and wax remover, let dry, use tack rag and wipe, spray the base coat depending on the quality 2-3 coats, read directions on flash times, dont get in a hurry here, clear must go on within 24 hours but usually within 30 min to 1 hour( read directions and re-read directions while the paint is flashing off the reducer.
some base coats you mix 50-50 with reducer and the reducer is temperature specific, again Read directions, some base coats you also add an activator, (Dupont Chroma Premier) must add activator. if you get dust particles in the base coat you can sand them out once dry but YOU must rebase that spot or it WILL show in the clear coat, this is where I tried to get all the grit out, you can get rid of a lot of particles in the clear when wet sanding
now your in the home stretch,
Clear coat apply 4 coats and Plan on wet sanding the clear when you are dont, you are going to sand at least one coat back off, 2000 grit wet first, make sure you use a rubber block too
and.
do a you tube search on 3m Trizat sanding pads, if you have a DA sander and use 3m 3000 grit pad and a little water really cuts the final sanding time down and your buffing too
Now the buffing begings, 3m makes a good system, if you made it this far and you still have your sanity you will be amazed at how it comes out .
As far as painting panels at a time thats what I am doing and so far I see no difference in color, others might disagree. just stick to the same number of coats of base and the same number of clear coats. Metallics no way you better paint the whole car. solid colors mix your paint really well before reducing, I use a paint stirer that goes in a drill.
do your self a big favor, get 3 spray guns, one for the primers, one for the base coat and one for the clear, there is no way you can clean them out enought to keep specs of primer out of your base and clear coat,
I dont know whats in that activator and reducer for the BC but it disolves hardened epoxy primer and spits it in your base coat, UGG
dura block system for the block sanding
I got spray guns from Harbor freight 40 each, I bought a finish line dehavilis about 150 and I hate it, wasted my money there.
lots of paint mixing cups, laquer thinner, rags, paper towels
crap how much $$$ do I have in this
good paint cost is color dependant, Red it the most costly. black dont know
primer surfacer good 70 a gallon activator 50 a quart, watch the ratios on all your paints they are differnt
Again REad the directions use a marker and on the top of the cans mark what it goes in, you will be surprised that you can get them mixed up and end up throwing out a pint of paint cause you added the wrong activator
Once you mix it you use it or loose it!
In the end I hope at least in my mind it will be worth it,
and dont add up receipts.
sounds like a lot but break it down into steps and not as over whelming as it sound
Its a hobbie not a job
Hondo