Andrew Mace said:
Sorry to sound so contrary, but I don't understand how a booster can decrease stopping distance if no other changes are made? EFFORT, yes, but not distance?
No worrys Andy.
A booster raises the ultimate force applied and also increases the pressure vs time curve. From a human engineering standpoint I think the average driver is less likely to over modulate the brakes during hard stopping.
I base my findings from work I have done on Fiero's.
The stock Fiero came with 4 wheel disc brakes that were horrible. They would fade fast and you could not lock up the brakes if you tried too. Stopping distance is excessive. After reading many opinions on how to improve them I ran some tests on my own. I started with a typical fiero and ran two tests stopping distance from 60 to 0 and a fade test with 5 concecutive 40 to 10 mph brakes followed by a 60 to 0 stop.
Test 1 Stock set up with rebuild calipers and master cylinder. New brake fluid (DOT 3).
No improvement.
Test 2 same as test 1, but with high end semi-metallic pads.
Virtully the same stoping distance. Still can not lock brakes. A little less fade.
Test 3 same as test 2 except replaced stock fiero 8" booster with S10 9" booster. Big difference. Stopping distance reduced. better feel. Can lock brakes. brakes still fade, but better stopping even when faded.
Test 4 Same as test 3 except replaced Fiero calipers and rotors with larger Grand Am calipers and rotors. Semimetalic pads.
Slightly increased stopping distance. Longer pedal travel. Not as good feel. Little fading.
Test 5 as test 4 only replaced Fiero master cyclinder with Grand Am unit to match piston bores to MC.
Least stopping distance. Good pedal travel. Easy to lock up if not careful. No appreciable fade.
Based on my tests I decided the best bang for the buck is the booster. On a fiero I feel a stock set of brakes and a better booster would be good for a daily driver if the original calipers were not such junk. I have never seen a Fiero that did not have a locked up rear caliper at some point.
For my Spit a booster and ceramic pads and DOT5 to resist fade seems to be a good stating point
-Tim