Hap Waldrop said:
Gerard, yes I see you have put the eyebrow back into the eyebrow piece, and improvement over the current designs, but there is still a major flaw with this or any of the rear seal design attempts. The deal is the eyebrow mouting is ultra importatnt, it has to be position almost prefectly,
Hi Hap,
I completely agree with you on the importance of alignment and fit of the eyebrow. After all, I have been saying this all along and is part of the "secret" to building an engine that doesn't leak. However, I need to address some of your other remarks.
I would first like to point out that the 1098cc version of the seal does not fit your mounting description. The 1098cc eyebrow is mounted by 3 countersunk 1/4"x28 socket head cap screws and fitted in the same fashion you describe. The seal portion is attached by 3 <span style="font-style: italic">separate</span> mounting screws <span style="font-style: italic">after</span> the eyebrow is located. There are also provisions to adjust position of the seal in relation to the eyebrow after that has been locked down. It's the identical procedure you describe.
Secondly, I really can't agree with you that it is not possible to position the eyebrow correctly with the 1275 3 bolt design. There is a technique I use to position them in any stock situation which can still be applied with the seal kit. I agree that many DIYers don't have the experience, skill or attention to detail to always do this correctly, but in my view, that circumstance only adds to the value of having the secondary seal and where it has the greatest need and value.
While I couldn't agree more that the original design is a recipe for disaster because it leaves a <span style="font-style: italic">gap of 1/4" to 1/8"</span> (yes, that much), where there should be (as you indicate), .002". I believe if everything else is done correctly, this modification mitigates the potential leakage issue if not done 100% perfect.
Also, while you like Will's solution, it's not any help to someone who's not doing a 5 speed kit. It's pretty obvious, while very popular, the majority of the cars out there don't have 5 speed conversions in them.
I think, especially in the cases where someone is not installing a 5 speed kit, it provides an alternative solution where OE gearbox is used. I still view that as a good backup solution, as you suggest Will's is.
Since this design has not really had time for much feedback, I don't think you can fairly make the blanket statement and assumption that it's not "viable for the consumer". I think you are "throwing the baby out with the bath water".
Don't get me wrong, I appreciate your putting critical eye on it. You don't know me, but I am <span style="font-style: italic">not</span> someone who thinks they don't have anything to learn from others. Anyone who knows me personally knows that not to be the case. I <span style="font-style: italic">am</span> someone who has many times tried and succeeded when others said "that's not possible". In addition, your blanket statements claims of "failure" of this design smacks of the skepticism applied to hundreds of new ideas over time from the idea that the world is round to "man will never fly" and beyond. If you haven't tested it yourself, it's really only your opinion, not a fact. You've not seen this specific design tested before, correct?
I want to reiterate that it's my belief that a lot of other stuff has to be done correctly first to have a successful outcome, and that I don't see this as a necessity in all circumstances nor a panacea in all cases for the dreaded "rear seal drip. Just another alternative and/or some extra insurance. YMMV
Anyway, I thank you again for the feedback and criticism. It only helps me and others to learn more and hopefully find ways to improve things even more.