Scott_Hower said:
I beg to disagree.
Professional powder coat applied to a properly prepared substrate is pretty much bulletproof. I'm not talking about the Eastwood DIY kit, but a pro shop that specializes in powder coating.
And the same surface prep is required for both.
Actually, the two bond to the metal by different means and therefore require different prep. more prep is required for POR15 than powder coating. For the best adhesion of powder coat, sand blasting is done and then the parts coated immediately to bare, roughened metal. POR15 adheres best to a surface which has been blasted and the acid etched, which allows flash rust to occur. This flash rust helps the POR15 bond with the metal.
I have been powder coating parts for the past 15 years, using the best shop in my area. For the past three years I have been using POR15 products on many of my parts. I can say with absolute certainty that POR15 is tougher than powder coat, and prevents rust far better than powder coat. Both are good, but powder coat will chip and scratch easier than POR15.
The biggest advantage of powder coat is that you drop off a dirty part and pick up a beautiful one. With POR15, you spend a couple days coating the parts yourself after cleaning and preferably blasting.
Another advantage of POR15 is that you can easily touch it up should you manage to ding it, and even if you don't touch it up, rust will not be able to penetrate the bond between paint and metal. You cannot touch-up powder coat unless you use regular paint, which leaves that spot less durable.
I use powder coat on parts that won't see severe abuse such as suspension, axles, etc, and for parts that need maximum rust protection such as fuel tanks. I use powder coat for engine bay parts, interior bits, etc. I use spray for things that will need to be touched up or re-coated such as engines, valve covers, soldered radiators, etc.