All this talk about Vegas reminds me how much I liked them (especially the Cosworth version), but as some of you have noted, they had numerous issue.
The car was a decent idea, poorly executed.
Many of us are familar with the aluminum engine issues, but as Gerard mentioned, the rust problems were really bad too. A friend of mine lived in Buffalo back then and he said the front fenders would barely last two winters up there. Local dealers had a "silent recall" to replace fenders for free.
Around '75 a friend of mine solved the aluminum engine problem buy dropping a Chevy V8 in his Vega. I drove it and it was pretty amazing (at least in a straight line).
The Reynolds process that GM used to create the cylinder walls in the Vega aluminum engines was a flop at the time. But BMW, Mercedes and probably others use it today and it works quite well.
Does anyone recall the fact that the Vega was really slated to have a rotary (Wankel) engine? That's why the trans tunnel shape did not match the eventual engine and trans combo. It was really designed to fit the differently-shaped rotary powerplant. GM had plans to use the Wankel in the Corvette back them too.
Back in the 70's when I considered buying a Vega I ended up with a (used) Pinto......a more "boring" car, but also more durable. I got great service from that Pinto and we had two other decent Pintos in the family as well. I never see any Vegas anymore, but we still have several Pintos vintage racing with us and I know of two stock Pintos still on the street.
I wondered if any of you recall the way they shipped Vegas on railcars. They were sent "nose down"....another weird idea that didn't catch on.