Alright, some further testing.....
The backplate is lined up right, timing has been everywhere from 5*+ to 35*+, vacuum is actually working.
It does run better without the element, so I will throw some stock into that being a potential problem, although it is new and came pre-oiled; it also works better in a 5-20 minute range before it warms up fully, again, suggestive of an air leak, but I can't find that and everything is tightened & torqued.
A simple solution, is for street use, when I'm not pulling 5k, keep the filter on and drive at the standard 12 flats.
For autocross, drive it without the filter when I'm constantly in the 5k-6k range.
That merely skirts an underlying issue as to why it's doing what it's doing.
I'll keep on tinkering, I have a couple of long trips and some track time scheduled so I might break down and take it to a shop.
Thanks for the suggestions all.....