• Hey Guest!
    British Car Forum has been supporting enthusiasts for over 25 years by providing a great place to share our love for British cars. You can support our efforts by upgrading your membership for less than the dues of most car clubs. There are some perks with a member upgrade!

    **Upgrade Now**
    (PS: Upgraded members don't see this banner, nor will you see the Google ads that appear on the site.)
Tips
Tips

Restoring headlights

A

aerog

Guest
Guest
Offline
I'm restoring my "best British Sports Car" :wink: bit by bit. 2008 was some interior trim and new seats. This year I've got exterior trim to replace, brakes, a new top, and lots of detailing to do. This headlight stuff probably applies to some newer <span style="font-style: italic">real</span> British cars that have plastic/polycarbonate headlights (to be honest I like my MGB glass lamps, but that's another story)

The headlights on my Miata/MX5 have slowly started to haze over. The sun/heat actually had started to distort some of the lens on the driver's side. None of it was really serious but I thought I'd address them before it got worse.

I read up on some of the headlight restoration techniques and decided to just get a cheap consumer-level kit. 3M and Mothers looked good, I chose Mothers for $25. It comes with sanding pads in four different grades (800, 1000, 1500, and 2000 grit), polish, a small foam polishing ball made to be used with an electric drill, and a microfiber cloth.

It was hard to show the flaws in the headlights in pictures but this comes close:



I started with the driver's side (the worst of the two) by removing the trim bezel (an semi-permanent option on the Mazda and a pain to remove) and masked the paint & trim around the light:



Then the work begins. The kit comes with four grades of sanding pads that you use to wet-sand the lens. Each grade is followed by the next highest grade done 90° to the previous. The higher the grade, the longer you have to sand to cut through the previous grade's "damage". I planned ahead so the last grade was across the lens - which seemed easier to me.

As the sanding progresses the headlight turns more and more opaque and milky looking, leaving a wet slurry that I wiped down between grades:




Mother's instructions say to jump right into using their polish and polishing ball but I added an intermediate step. I used a dual-action buffer with a heavy foam pad and "Flitz" metal polish. It quickly brought the lens up quite a bit:



I finished up with the polish and polishing ball Mother's includes in the kit. Both products did a very good job removing traces of the wet-sanding and brought the lenses up to crystal clear:







Polycarbonate lenses are relatively thick and hard so this process isn't really difficult. I think it would work on other plastics pretty well with a lighter polishing pad a patience.
 
Thanks for passing that on, Scott. There are a couple of VWs in the family that are in need of this, so I see a little job for myself once the weather warms up enough to allow it......
 
Thanks for the write-up Scott. Now if you wire in a short circuit to the headlights, it will really <span style="font-style: italic">be</span> a British car. :wink:
 
Back
Top