Hi Geo,
Glad to hear the repro caps work fine.
I really had no reason to believe the more accurate looking caps wouldn't work, and they would especially be okay on cars not using an overflow recovery bottle. I just feel more secure with the double-seal type even though it looks a little more modern due to the red plastic "locking/safety" lever on top.
By the way, that plastic lever makes the cap taller and it slightly interfered with the hood on my TR4 until I moved the radiator forward a little and then adjusted the braces to lean it back a bit more. This happens to be the "long neck" early TR4 radiator that has a 3.25" thick electric fan installed, which fits very close to the cross brace.
There probably would be plenty of adjustability or no cap clearance issues at all with later, "no-neck" radiator and/or a stock fan setup.
Yes, I've got a TR4A rad overflow tank too, but not installed on the car. I hope to do some vintage racing with the car eventually and most organizations require a larger overflow catch tank on the radiator. Many of these are not "return" tanks, just catch tanks. Moroso makes one exception, an aluminum tank that I plan to use with the radiator cap now installed. If I have any cooling problems, I might experiment with slightly higher pressure caps, but I have no heater installed to worry about.
Incidentally, my car really shouldn't have the long-neck rad, based upon the chassis number. I suspect it was a replacement from another car, along with a few other things. I know the car was hit and repaired on the right/front sometime before I bought it.
Finally, the radiator cap that *was* on my car when I pulled it out of storage happened to be the 4 psi/TR3 type. Even so, the car never had any overheating problems during it's ten years as a daily driver at high Colorado altitudes (water boils at a lower temp), with high compression, headers, Webers, etc. So, I'd guess the cap rate doesn't make a huge difference, or maybe I was just plain dumb-lucky!
Probably a bigger issue is to match whether the cap is 3/4" or 1" deep type. It's easy to check by measuring the neck on the radiator, top of top flange to sealing area of bottom flange.
Still, 7 psi is correct for the TR4/4A and recommended to get the best possible cooling performance, since the heater core is improved over the TR3's and can handle the slightly higher pressure.
Cheers!
Alan Myers
San Jose, Calif.
'62 TR4 CT17602L
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Regarding caps, there are very original looking ones available from TRF... The original appearance caps *might* not draw the fluid back in as well...
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Alan -- FWIW, I added a TR4A overflow bottle to my TR4 using the original cap and it works fine (also looks better than some aftermarket overflow
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