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Healeygals post on this subject got me worried. -- Everything was perfectly smooth an hour ago! Any thoughts? Thanks.
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Yeah - What car are you talking about? If it is a Healey BN1 or BN2, check the pedal free play. It shouldn't be more than one inch. If it is, adjust or repair as needed. The other post covers some of the details. The flimsy linkage can bend at anytime & change the clutch release point. It may have been marginal to start with.
The other end of the equation is that there MUST be enough freeplay to prevent the carbon faced throwout bearing from being in contact with the pressure plate under non operated conditions. Wear in the linkage pivots & attachment points can reduce this adjustment range to the point where you just cannot meet both requirements. All joints & pivots must be reduced to a minimum of slop. Of course the pull back spring must be operating to give full pedal travel. A frequent shot of grease on the pedal pivot tube fitting is also helpful.
If you are talking about a hydraulic operated clutch the same principles apply. Air in the system, low fluid level, balloning flex hoses, or worn linkage will cause the same problems. Additionally leaking internal seals in the master or slave cylinders will reduce travel. Sometimes the throwout fork is loose on the pivot shaft but you have to remove the transmission to fix it.
It would help if folks identified the car type in their posts.
D