<div class="ubbcode-block"><div class="ubbcode-header">Quote:]Gotta disagree there, Steve..they don't add strength, they allow you to apply torque.[/QUOTE]
The spacer, bearings, shims, etc all act as one unit. They are sort of an "outer spindle", stiffening the inner spindle through compression. If they are not compressed together they become a bunch of separate pieces, doing nothing to strengthen the spindle assembly.
The shims do not allow you to apply torque specifically. They simply allow you to achieve the proper torque without smashing the bearings, which is not possible without them. You will always run loose without shims unless you are extremely lucky with the size of the spacer.
<div class="ubbcode-block"><div class="ubbcode-header">Quote:]Guess I've gotta ask this question: If the specified torque is so important, then why do you either back off that torque or add to it to get the castle nut to align with a hole for the cotter pin?[/QUOTE]
Because you aren't using shims. With shims, you do not back the nut off. You achieve the proper torque setting and insert the pin to keep it there.
Setting end float and lining up the split pin are separate jobs. Once end float is set and the nut torqued properly, you can shim the large washer to line up the castellated nut with the hole. Alternatively you can file or sand down the nut or washer to line it up. A belt sander makes this job very quick and easy.