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Kingpin Cotter Pin Removal

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gonzo

Jedi Knight
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I managed to shear the small cotter pin (#52) nut and it now needs replacing (see illustration below). Is the sequence of removal for what remains of the small pin? Perhaps it could be drifted out and not damage the lower fulcrum link (#65). Also, if the lower link cotter pins (#73) need to be removed, do the lower link bushes (#68 & #70) need to come out first? The workshop manual is a little vague on removal sequence. Also, the front shock will be replaced with remanufactured ones. The front suspension springs will be removed first so that on assembly the suspension could be tighten in "load" position after the cotter pins and shocks are installed. Gonzo.
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You should be able to remove the center cotter pin (#52) without any further disassembly (other than the spring!).

You would have to remove the two lower link cotter pins (#73) to be able to remove the bushes (#68 and 70).
 
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