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Tips
Tips

Full tank of fuel?

Brakin80

Senior Member
Offline
Finished installing new sender in the tank. With the tank full, the fuel gauge is only reading one quarter full. Now what?
 
Never tried it on the Healey, but unless anyone comes back with more specific information, try what I did on a home built Lotus 7 replica:-

With the battery disconnected for safety, undo the sender from the tank and take it out. With the power connection connected, [you may have had to undo this ti take out the sender]temporarily wire the sender body metalwork to a good earth on the car body work. Reconnect battery. You should get some sort of reading on the fuel gauge. Move the sender arm over its full travel and see if you get a full travel on the gauge needle. If you do, then there is nothing wrong electrically and you know that the sender variable resistor is a proper a match for the gauge. In which case your problem may be that the float arm on the sender is not the right length or maybe needs bending. That would be trial and error.

If you do not get the full scale on the gauge then the sender resistor winding is not giving the correct resistance for the gauge. Talking generally, and not knowing Healeys that well yet, this was sometimes a problem when the manufacturer changed gauge model and/or supplier. Let me know how you get on - if it turns out that you have an electrical mis-match I could suggest some tests to do to find out what resistance the gauge is looking for at zero and full scale.

good luck

Mike 56 BN-2
 
Dave - thanks for the link. (Ooops. Should have searched previous subject matter.) Let you know how we get on. Later.
 
Brakin 80 - Did you get your fuel gauge fixed? Mine started flicking from full to 1/4 last weekend, with a full tank - discovered that the gauge relies on its fixing in the dash for its ground. The gauge was not getting a good ground. When the ground connection is not made, gauge reads 1/4 with tank full. The best way to get a good ground is to crimp a ring connector onto a new piece of wire, slip it over the mounting post under the knurled nut and take the other end of the wire to an existing ground post on the bodywork. Problem fixed, and not now relying on the gauge body making contact with the metal dash. Maybe this wire should have been there anyway?

Mike Brooks
'56 BN2 Houston
 
IMHO the most accurate gas gauage in any Healey is the resettable tripometer.
 
[ QUOTE ]
IMHO the most accurate gas gauage in any Healey is the resettable tripometer.

[/ QUOTE ]
I have a wood dip stick marked in two gallon increments for such things.
D
 
[ QUOTE ]
[ QUOTE ]
IMHO the most accurate gas gauage in any Healey is the resettable tripometer.

[/ QUOTE ]
I have a wood dip stick marked in two gallon increments for such things.
D

[/ QUOTE ]

Dave:

But suppose you were accelerating while uphill--wouldn't that throw the marks off?
 
Dunno - I can't run fast enough to get a reading, & no one is willing to ride in the trunk. We could find out if YOU are willing to do the measuring.
D
 
Brakin80 here. Installed a new sending unit in the tank. The gauge reads half full when it's actually completely full. Tried to adjust the gauge, though unsuccessful. Opened the gauge up, and found that the fine wires were loose around their spools. Quickly put it back together. Happy with seeing the gauge working the way it is. Will rebuild it someday.
 
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