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Fuel Tank Leaks.

Poke a hole in the POR lid? That is a different approach. I have always covered the open can with 2 layers of Saran wrap and refit the lid. During the humid summer months I have also filled the space above the paint with Argon from my welder to displace the damp air. No matter what you do, the shelf life of POR is "officially" only about 6 months, less once opened. That's why I only buy it in the small "6-pack" half-pint cans.

After buying my initial sample kit from POR, I have only used "generic" prep chemicals. Both their Marine Clean and Metal Ready are rather expensive. I typically use "ZEP" cleaner from Home Depot and a generic phosphoric acid (Right Stuff) from a local agricultural supply store. As with all painting, the prep work determines the outcome and so far I've had excellent results with the generic chemicals.

Back on the original topic of this thread. If the tank appears silly thin then by all means get a new one. Your peace of mind is equally important as stopping a leak.
 
Never heard of soap as a tank sealer. Heard you can catch big ole catfish with it though! I don't think I could use soap for a sealer down here, to much rain.

I always pour a bit of acetone on the top of the paint before I seal it off. I keep it outside and haven't had it solidify yet. I did put some in the fridge....which I haven't seen in a while. Gotta go to the kitchen...I'll be back.

whew...still there!
 
Learn from my mistake and don't bother with your old
gas tank. Buy a new one. If its leaking the metal is
thin, most likely rusting from the inside out.
Nothing is worse that going in the garage and discovering
it is *filled* with vaporized gasoline. Scared the
haggis out of me!
 
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