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Explorer Transmission Swap Finished – with only

Bret

Yoda
Offline
Minor cuts, abrasions and a few skinned knuckles… I can finally claim victory! /ubbthreads/images/graemlins/thumbsup.gif

Well this was an eventful weekend. For those of you that may recall – I had plans to swap-out the old toasted Transmission on the wife’s old Explorer for a newly rebuilt unit. All of course in preparation for re-sale. The difference between a vehicle with a blown tranny and the same vehicle with a good one is about $4000.

Admittedly I was a bit nervous beings how I hadn’t done something like this in over 25 years. But I was fairly confident that I could handle it considering my line of work has me working with things a heck of a lot more complicated than a mere transmission installation. Besides I’d spent several hours the week before preparing myself, by reading over all the steps in the Haynes manual and adding to my comfort level – I’d wrangled several commitments from two neighbors and friends for the extra hand or two & help for the procedure.

So Saturday morning I rented a transmission jack for $35. Seemed a bit high after seeing the jack, as it was missing the safety chains and looked to be about 40 years old. When I asked the guy at the rental counter if this was the only one he had and even inquired about the safety chains? In what seemed like a line out of the movie Deliverance – the guy replied scratching his head “Chains? I don’t know noting bout no sa-safety chains? But that is our only tranny jack” Gritting my teeth took the jack and headed home. Unloading the jack I poured a cup of joe and jumped into the project with both feet.

Two hours after I started I knew it wasn’t going to be as “easy” an operation as I’d envisioned. Without going into all the horrid details let me just say that I have a renewed respect for those that do this for a living.

But to highlight some of the more aggravating and annoying problems encountered. One of the major snafu’s was that the manual was almost as much of a hindrance as it helped at times. During whatever operations the Haynes is helping you do, it makes you skip around a lot from one section to another – but as much as I hate that, I’m kind of use it. But what really bugs me was that on several occasions I discovered vast amounts of “vital” information and/or important steps that where totally overlooked or otherwise ignored. The biggest and most obvious comes to light once you start tearing things apart. Turns out that the Explorer’s exhaust system is in the way and has to be loosened and partially removed to perform a transmission swap. /ubbthreads/images/graemlins/crazyeyes.gif

The next big thing was that all of the commitments for help bailed out on me at the last minute leaving me on my own. /ubbthreads/images/graemlins/mad.gif

The truly funny thing is after all was said & done – that tired old junky tranny jack that I was concerned about actually turned out to be a life safer and one of the most useful tools I ever used in recent memory.

All I can say after two days working on my own – the sense of accomplishment is pretty overwhelming.
/ubbthreads/images/graemlins/thirsty.gif
 
Bret,
Good job. I can't believe you did it yourself. I gather you have a lift avaialble to make the job somewhat easier. Even shop manuals miss out on very important information. (so far I found the opposite true with the Bentley reprint of the Triumph manual, extra uneccessary steps.)

Anyway, pulling trans out is no easy task. We have guys in the shop where I work that pull em and rebuild them in record times. They can pull a 41TE out of a minivan in about an hour if all goes well. Amazing what happens with repitition. WOuld you want to pull this tranny over and over?
 
Re: Explorer Transmission Swap Finished – with onl

Congratulations Bret. Sorry that your neighbors and friends dropped out on you, but glad that you got though it. That momment behind the wheel after the engine had been started, and before the tranny went in to gear must have carried a few "butterflys". /ubbthreads/images/graemlins/cheers.gif
 
[ QUOTE ]
Bret,
Good job. I can't believe you did it yourself. I gather you have a lift avaialble to make the job somewhat easier. Even shop manuals miss out on very important information. (so far I found the opposite true with the Bentley reprint of the Triumph manual, extra uneccessary steps.)


[/ QUOTE ]

Thanks, I too like the Bentley manual over the Haynes. while I would agree that they can’t put in everything & not overwhelm the reader. But as self professed “technophile” I kind’a pride myself in being able to read technical documents. So if I had to rate the Haynes Ford Explorer manual’s overall usefulness, along with all of the other tools I used this weekend – it’d place in barely above my foam “Margaritaville” beverage coolie-cup holder. Had I not waited to start drinking beer earlier than I did that first day (noon BTW), the Haynes manual would have surely placed lower than it did. /ubbthreads/images/graemlins/wink.gif

As for a lift – I had no such luck. I had old Blue (wife’s nickname for the SUV) perched up on four Jack-stands in my garage. Mater-a-fact I had to put the transmission on the tranny jack under the vehicle because it wouldn’t clear, due to the really low rafters/ceiling in the garage. Clearance was about 2 ft from the concrete to the frame. However I could almost sit up right on my butt slightly hunched over in the transmission tunnel – tranny removed of course.

/ubbthreads/images/graemlins/cheers.gif
 
Re: Explorer Transmission Swap Finished – with onl

[ QUOTE ]
Congratulations Bret. Sorry that your neighbors and friends dropped out on you, but glad that you got though it. That momment behind the wheel after the engine had been started, and before the tranny went in to gear must have carried a few "butterflys". /ubbthreads/images/graemlins/cheers.gif

[/ QUOTE ]

Got that right! /ubbthreads/images/graemlins/tongue.gif I was very anxious and must have checked & double checked things four or five times to make sure everything was as it should be before I tried the ignition. I ran out of things to check and finely wiped the grease, oil & sweat off my hands & turned the key.

Started right up! /ubbthreads/images/graemlins/grin.gif
 
Re: Explorer Transmission Swap Finished – with onl

Bravo! Glad all went as well as possible, I had to put in a new clutch in a relatives truck, All went as planned till he tried to drive...The clutch didnt work /ubbthreads/images/graemlins/frown.gif Its been sitting here for 3 week's, He finaly shows up with a clutch cable?!? it takes about 15 min. to install and all is well......? Seems it didnt need a clutch but they had already bought the good's and asked me to install...I guess I will ask more questions in the future.
Like I said, Im glad all went as you had hoped, I always end up with a knuckle buster or two.
Have fun!
 
Re: Explorer Transmission Swap Finished – with onl

Great job Bret, congrats. Tranny swaps are nearly always PITA's in modern cars. I did a clutch job in my old '95 Wrangler and even that relatively simple vehicle was a bit of a pain. 4 wheel drives are even more fun than normal since you've got the transfer case and front driveshaft to deal with. All the ones in my old 60's and 70's American iron were relatively simple to yank, you just had to deal with the weight of those monstrous transmissions. I couldn't believe it when I pulled the trans on the TR6 and could actually lift the thing and carry it around myself.
 
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