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Exhaust System for a Bugeye

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Keith_M

Keith_M

Jedi Knight
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I'm about to start working on the exhaust system for my bugeye. I have a set of headers that I inherited with the car, but nothing else. I plan to have a custom exhaust place attach the headers to the front pipe, but my question is do I need to buy the front pipe from Moss? It's $100 plus $20 extra shipping. It doesn't look all that special, and I'm guessing that the exhaust shop can bend something that will work for the same or less money. I suppose I'll buy the muffler and tailpipe, just to maintain some originality.

Has anyone else dealt with this problem?

Thanks,
Keith
 
If your header is like ours, it's a 1.5" OD and ends pointing level and straight back. I was thinking of buying matching stainless and putting the simple bends the BE needs myself (I have access to a tubing bender) and cut the inlet/outlet piping off a stock muffler and weld in matching 1.5" pipe. One of the members made reference to installing a 19 inch Harley-Davidson Sportster muffler - can anyone chime in as to year/whatever for those of us curious about that option? I've got a couple of full sized H-D mufflers but won't be able to make them work in conjunction with adding a Panhard rod. Hopefully this provides a bit of useful info.
 
I run a Harley muffler takeoff on mine - and a header (1500 mind you) I just brought them into the local hot rod muffler shop and Bob's your uncle. I paid for stainless and it is wider (2 inch?) I didn't knock out the Harley Baffles which is supposed to help flow because I didn't want more sound. No particular model of tailpipe - mine has a wide end but, the most common is the one where the diameter narrows towards the end.

Part of the reason I went this route was cost -Harley mufflers are waaaaay cheaper than MOSS (though the system likely cost about the same) but also because the 1500 had a muffler running parallel to the bumper which looked hideous when the rubber bumper was gone.
 
Oh and I had the shop weld a flange on the header and the pipe so it can be removed
 
Fabricated mine out of 304 stainless. The orbit around Panhard was tight, needed a muffler that could fit up close to floor while sitting parallel to floor.


P1040161.jpg
 
Took mine to the local muffler shop. They did a great job fabricating the pipe..
 
JPSmit said:
I run a Harley muffler takeoff on mine - and a header (1500 mind you) I just brought them into the local hot rod muffler shop and Bob's your uncle. I paid for stainless and it is wider (2 inch?) I didn't knock out the Harley Baffles which is supposed to help flow because I didn't want more sound. No particular model of tailpipe - mine has a wide end but, the most common is the one where the diameter narrows towards the end.

Part of the reason I went this route was cost -Harley mufflers are waaaaay cheaper than MOSS (though the system likely cost about the same) but also because the 1500 had a muffler running parallel to the bumper which looked hideous when the rubber bumper was gone.
Click to expand...

As per your PM request for pictures - here is the thread from when I had it installed. Not 100% sure I would go with the shape again - but I am more than happy.

https://www.britishcarforum.com/bcf/showthread.php?65600-Pimp-my-Midget&highlight=muffler+harley
 
Thanks for the responses. My headers end horizontal and facing rear, but the rear-facing part has been dented in. I'll probably have that part cut off and have the muffler shop flange the vertical part to the front pipe. It sounds like a good muffler shop should be able to make the front pipe, so I think I'll just buy the muffler and let them fabricate the rest.

Does anybody use the gearbox mounting bracket shown in the moss diagram? I've never seen one before, and my 65 Sprite doesn't have anything like that.

Keith
 
Blue Max - that photo is incredible! I went back to the 'thoughtful upgrades' thread just to get a list of what I was looking at. Did you fabricate the muffler as well?
 
Thanks! I took measurements of the orbit where the muffler would fit. Then started shopping muffler suppliers until I found one that was stainless that would fit the orbit. I then set it in place and prototype up to the muffler in PVC tubing, after that I made everything in 304 stainless.

P1040085.jpg
 
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Clever. I'd not thought of that!!!
 
I have a Harmo muffler (period...nearly NOS) that has about 200 miles on it that I would let go inexpensively. Similar look to the original BE muffler...a bit larger...better sound...better performance.

I also have a NOS Abarth muffler that's available but not so inexpensive.

I used the gear box mount bracket. May have a spare..not certain.
 
Hi Ray,
I just ordered a muffler and bracket from Moss, but thanks anyway. I still want those wiper tubes though! :smile:

Keith


Whitephrog said:
I have a Harmo muffler (period...nearly NOS) that has about 200 miles on it that I would let go inexpensively. Similar look to the original BE muffler...a bit larger...better sound...better performance.

I also have a NOS Abarth muffler that's available but not so inexpensive.

I used the gear box mount bracket. May have a spare..not certain.
Click to expand...
 
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