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To Laycock or not to Laycock??
Trials & Tribulations of TR6 Clutches
Brent Kiser
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Dan,
Quoting Mr. Kiser; "By standing and bouncing on fingers of the Laycock, I could get them to move. But on the aftermarket Borg & Beck, even by jumping on the fingers, I could not get them to move. If I would have to guess, I think the Laycock clutch probably has a release force of about 225 to 250 pounds, where the aftermarket Borg & Beck is probably over 400 pounds."
I would be a bit suspect of anyone using such subjective and non-scientific testing methods. Pressure plates are designed to have an equal amount of force applied to all surfaces at once. Standing or jumping on the fingers does not accomplish this goal. Mr. Kiser also makes several statements as fact and later we find that they are his opinions. Take it with a grain of salt.
From everything I have read and heard, the biggest problem seems to be the interaction between the throw-out bearing carrier and the front shaft sleeve of the trans. Over the winter I have had the opportunity to work on three transmissions. All are 80,000+ mile cars. On two, the carrier was worn just enough that it would cock and catch on the sleeve. For some reason the third did not exhibit this trait. You would think that TR would have designed in some way to lubricate these surfaces during routine maintenance. Personally, I would replace the carrier and dress up the sleeve whenever replacing the clutch pieces.
There you go, another thought from yet another engineer. Put in a room and you will get five opinions!
Oh yeah, we will be trying TRF's magic clutch with the Koyo bearing in the wife's car.