ichthos said:
1)Does the cam in the middle of distributer that controls the opening and closing of points ever wear out or wear unevenly?
It's worth checking the peaks of the lobes, where the rubbing block rides. If it's worn, you'll see a ridge since the rubbing block doesn't cover the entire face of the lobe. But it's very rare to have significant wear here. A slightly more common (but still very rare) form of damage is rust pits on the lobe, which will wear the rubbing block quickly (requiring frequent readjustment of the points).
ichthos said:
2)Is this easily reapaired?
I don't know of anyone supplying replacement cams; but changing the cam is not too difficult if you can source one (from another distributor perhaps). <div class="ubbcode-block"><div class="ubbcode-header">Quote:]3) The vacuum unit itself seems to be very loose to me - is this normal?[/QUOTE]The 69 arrangement is rather unique as I recall; the distributor was originally designed to have a vernier adjustment on the vacuum advance, but adding the retard required removing the vernier. As a result, the vacuum units are a bit loose. <div class="ubbcode-block"><div class="ubbcode-header">Quote:]4)How can you tell if the vacuum advance and vacuum retard are working?[/QUOTE]If the retard is working, you can pull it's vacuum line off at idle and see/hear the engine rpm increase. If the rpm doesn't change, put your finger over the line to see if vacuum is being supplied. If vacuum is present but the rpm doesn't change, likely the retard capsule is bad.
The vacuum advance does nothing at idle, so it's a bit harder to test. Connecting the retard line to it is one easy test; the engine rpm should increase sharply. But it's best to test it with an outside source of vacuum, like one of these :
https://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=92474<div class="ubbcode-block"><div class="ubbcode-header">Quote:] 5) How easy is this unit to repair? [/QUOTE]The vacuum units are basically not repairable by a DIY.<div class="ubbcode-block"><div class="ubbcode-header">Quote:] 6) If the vacuum unit is not working, do you normally just buy a whole new distributor or get it rebuilt?[/QUOTE]Sometimes the vacuum units are available separately; but a quick check of Moss' website shows only the advance unit, not the retard. However, my FLAPS can send them out to be repaired.<div class="ubbcode-block"><div class="ubbcode-header">Quote:] Any help would greatly be appreciated.[/QUOTE]IMO, the retard is fairly non-essential. If it doesn't work, you can opt to just leave it not working, and use the "static" timing figure when setting the ignition timing. You'll also need to adjust the idle rpm.
The engine will actually run just fine without either of the vacuum modules working; so if you are working on operational problems, this is probably not the right place to look. The vacuum retard's only purpose is to reduce emissions at idle; and the vacuum advance was actually deleted from later US-spec TR6. All the advance does is give you better gas mileage and slightly improved part-throttle response.