tony barnhill
Great Pumpkin - R.I.P
Offline
Well, I've finally gotten my AutoPower roll cage kit installed - but I modified it a bit. Nothing is bolted in; we welded everything - so, excuse my welds:
1st photo is of my Kirkey seat installed & the NASCAR-type bar in the door & the straight bar laying along the sill. The uprights tying the NASCAR bar to the straight bar are on an angle to allow them to be tied together. My left elbow is just at the NASCAR-type bar when I'm in the seat holding the steering wheel. I'm thinking about cutting about half of the seat's left rib protector off so I can more easily get in & out (I am over 60 after all!):
2nd photo is front corner of the roll cage - you can see the NASCAR-type bar meeting the front leg along with the straight bar that lays on the sill with bracing up to the NASCAR bar as well as the cage crossmember under the steering column. I didn't take any photos but the cage also has a harizontal bar over the windshield tieing the two sides together.
3rd photo is from the rear of the car & shows the main hoop as well as the "Paddy bar" & straight door bar on passenger side. I'm still trying to figure out how to brace my seat off the main roll cage hoop if its necessary to do so.
4th photo shows the front corner on the passenger side with the straight door bar and the "Paddy Bar" meeting the front hoop down pipe. There's no rule calling for a "Paddy Bar" but since I'm never planning on installing a passenger seat, it seemed the safe thing to do. I'm keeping my battery in its original location under the body behind where the passenger seat went so I needed to be able to access it easily. The "Paddy Bar" makes me feel a bit safer with only 1 door bar on the passenger side.
5th photo shows the "Paddy Bar" meeting the main hoop just to the side of my seat.
& my fuel cell...
6th photo: I took a new bladder, built a metal surround, installed a new cap, foam & hardware & welded tubes onto the frame rails of car to strap it to. When I run the vent hose from the check valve (rearmost fitting), I'll tie it into the rear end vent via a FRAM filter with holes drilled around the uppermost section. I'll mount that filter under the cover for the fuel cell.
7th photo shows the metal surround we made to cover the fuel cell & separate it from me. Its a big box without a bottom that fits down between the frame rails & I'll pop rivet it in place along with seam sealer once everything underneath is painted. We designed the fuel cell brackets so it can be removed from the bottom of the car once the cover is pop riveted in place.
Next thing is to fit a driver's net. I'm thinking about welding it to the main roll cage hoop so its permanent at the front corners & when removed from the rear 2 corners will pivot down to the front out of the way.
& boy do I wish we'd done this before installing the Lexan windows...keeping them safe during welding was a chore (we set several pieces of cardboard on fire!) Now we'v gotta paint the inside of the car & the roll cage again. Oh well, its only time - & it is a labor of love, right?
1st photo is of my Kirkey seat installed & the NASCAR-type bar in the door & the straight bar laying along the sill. The uprights tying the NASCAR bar to the straight bar are on an angle to allow them to be tied together. My left elbow is just at the NASCAR-type bar when I'm in the seat holding the steering wheel. I'm thinking about cutting about half of the seat's left rib protector off so I can more easily get in & out (I am over 60 after all!):
2nd photo is front corner of the roll cage - you can see the NASCAR-type bar meeting the front leg along with the straight bar that lays on the sill with bracing up to the NASCAR bar as well as the cage crossmember under the steering column. I didn't take any photos but the cage also has a harizontal bar over the windshield tieing the two sides together.
3rd photo is from the rear of the car & shows the main hoop as well as the "Paddy bar" & straight door bar on passenger side. I'm still trying to figure out how to brace my seat off the main roll cage hoop if its necessary to do so.
4th photo shows the front corner on the passenger side with the straight door bar and the "Paddy Bar" meeting the front hoop down pipe. There's no rule calling for a "Paddy Bar" but since I'm never planning on installing a passenger seat, it seemed the safe thing to do. I'm keeping my battery in its original location under the body behind where the passenger seat went so I needed to be able to access it easily. The "Paddy Bar" makes me feel a bit safer with only 1 door bar on the passenger side.
5th photo shows the "Paddy Bar" meeting the main hoop just to the side of my seat.
& my fuel cell...
6th photo: I took a new bladder, built a metal surround, installed a new cap, foam & hardware & welded tubes onto the frame rails of car to strap it to. When I run the vent hose from the check valve (rearmost fitting), I'll tie it into the rear end vent via a FRAM filter with holes drilled around the uppermost section. I'll mount that filter under the cover for the fuel cell.
7th photo shows the metal surround we made to cover the fuel cell & separate it from me. Its a big box without a bottom that fits down between the frame rails & I'll pop rivet it in place along with seam sealer once everything underneath is painted. We designed the fuel cell brackets so it can be removed from the bottom of the car once the cover is pop riveted in place.
Next thing is to fit a driver's net. I'm thinking about welding it to the main roll cage hoop so its permanent at the front corners & when removed from the rear 2 corners will pivot down to the front out of the way.
& boy do I wish we'd done this before installing the Lexan windows...keeping them safe during welding was a chore (we set several pieces of cardboard on fire!) Now we'v gotta paint the inside of the car & the roll cage again. Oh well, its only time - & it is a labor of love, right?