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I solved my blown heater fuse problem! I rewired the motor though the tailpipe! Well, almost. First, several weeks ago I pulled my old heater out and completely reworked the whole thing. (Took me a year to obtain the parts.) New heater core, new fan motor, new fan, new gaskets, newly painted heater box, new everything...and...I reused the old resistor. What a tightwad. What an idiot. I began to blow fuses by the handful. Bad resistor. I told myself there is no way in heck I was gonna pull that heater out again. So, I pulled the right air duct and unplugged the positive wire to the motor through the 1 1/2"hole in the heater box using a micro light and curved suture hemostats (I will sterilize them before I use them again in the office), bypassing the two-speed resistor dumaflatchi. Ran a new hot wire from the motor to it's own fuse and now I have a heater motor that will almost vacumn the engine bay with the bonnet popped. Who needs a two speed motor? The big thing is I didn't have to pull the heater again! I ran it for several minutes and no blown fuse , no hot wires and no smoke! Amazing what a little B,S&T will do.
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Bill /ubbthreads/images/graemlins/thumbsup.gif