Dot 3 or Dot 4 brake fluids are Hygroscopic (absorbing or attracting moisture from the air) Glycol-based fluids and have been reported to absorb water at a rate of approx. 2-3% per year. Although reasonably priced and providing a solid peddle, many manufacturers have suggested a full exchange every 2 years to reduce the possibility of internal system deterioration. Dot 5 is a Silicone-based fluid that is not Hygroscopic and will provide a much extended longevity but is much more expensive and provides a softer peddle.
Since the frequency of my Healey’s use is not uncommon (waiting to be used rather then being used) and since I seem to lack the discipline to do a full fluid replacement every 2 years, I have chosen to use DOT 5 Silicone fluid in my Healey to capitalize on its extended longevity. After a period of 15 years and noticing a small loss of fluid from the reservoir, I decided to do my first fluid exchange and system rebuild. When examining each of the major components, I was delighted to find no internal corrosion or seal deterioration and, although I did do a light honing before seal replacements, question if it was really necessary.
Although there are many positives and negatives to each fluid implementation, I would agree with Randy’s choice of a DOT 4 if I were more discipline at performing periodic fluid exchanges. However, for the many like me, I would suggest considering Dot 5 Silicone fluid as well. Keep in mind that DOT 5 is INCOMPATIBLE with all other fluids and will require a full and careful system flush before changing from any other brake fluid. This can be a major effort for some and would, personally, only consider a Silicone alternative at the time of a full system rebuild. Cost is another drawback with Silicone at prices 3 to 4 times that of conventional brake fluids. However, on the east cost or areas not as dry as Steve’s Ca, I have found it to be worth the cost.
Ray (64BJ8P1)