JW, before tearing your Tach sender apart, do a few things:
1. Check that the Sender is turning (the drive dog is engaging the slot in the Cam Shaft). You should be able to feel the thing spinning with your hand placed on the back cover. Also, there should be THREE allen head screws holding the sender firmly in place on the back of the cam cover.
2. Take a volt meter (available at Radio Shack), set it on AC, and measure the voltage "across" the sender terminals. The voltage should increase as RPM increases (about 1 volt per 100 RPM). If not, then the sender is bad (or not engaging per step 1 above). To determine if its really bad, or just not engaging, you can remove the sender and spin it with a bitless drill (lightly engage the drill on the sender drive dog so as not to damage the drive dog). This may take two people...one to hold the sender and drill and a second person to measure the output across the terminals. If it is definitely not putting out you might be able to have it repaired (I would not try it myself)
2. IF the sender unit is putting out voltage per the test above, then check the continuity of the wires between the sender and the tack. Use the meter set on "ohms" (x 1000 or 1k is a good setting). You will notice when the meter is set on Ohms, and you touch the leads together, the needle deflects fully. Well, it should deflect fully (0 ohms or very very small ohms) when you place one lead in the wire connector on the tach sender and the other lead in the wire on the Tach itself. If the needle does not deflect fully, there is an open. You must check BOTH wires this way.
3. If the sender is good and the wiring is ok, make sure the connections are good (clean, solid connection, etc). If it still doesn't work, then suspect a bad Tach. The Tach can be rebuilt. Once place that does it is "Nosingers" (See their link in our "Vendor Links" section). Other places such as Classic Jaguar, Terry's etc can probably rebuild either the Tach, the sender, or both if needed.
Hope this helps. Let us know what you find out!
Basil
[ 01-01-2002: Message edited by: Basil ]</p>