I'm going to tackle my front springs this weekend, I was wondering... Is the Moss Major Suspension Kit something I might need?
When I look at all the parts included, most are way over my head, so can I get away with just replacing the springs and upper and lower bushings?
I have their front suspension poly bushings kit already, 4 upper and 8 lower, but am not exactly sure where they go either, some direction there would be helpful also, thanks.
Lastly, any thoughts on rear anti-sway bars? Where to get, how to mount?
Cheers!

Barry, there are a couple of items you may need, but you won't know until you get the suspension apart and check for wear. One is the upper trunion bolt, the other is the lower trunion pin and bushings. Excessive wear on those will require rebuilt or new A frames and pins. I don't know how far into the suspension you plan on going, if it's just a bushing and spring replacement then you won't have to remove the lower trunion, but you should check for wear there anyway when the spring tension is off. The inner A frame bushings should go in with the flanges to the outside, one bushing half on either side of the A frame pivot and then the steel sleeve inserted. Be sure to lubricate the bushing bore with a good silicon grease (should come with the bushings) and the inner bore of the sleeve with heavy duty grease to prevent it rusting to the bolt. The upper trunion bushing is installed in the same way, flanges to the outside. I like and recommend the "long bolt" method of removing the front springs rather than disconnecting the trunion and lowering the a arm on a jack. I think it's safer and less chance of damage to the brake hose etc. This method is described in the Haynes manual.
As for rear anti sway bars, unless your front bar is very stiff and your car is understeering badly I doubt if you need a rear bar. I've seen very few Spridgets with a rear bar, most rely only on a 3/4" front bar and seem very balanced with thoses. I do have a home made rear bar on my car, but also have the extra weight of the V6 up front. If you do run a rear bar it will probably be very small, less than 1/2" in diameter to achieve good balance. Photo of the front suspension with points to watch for posted here. http://www.flickr.com/photos/28194759N08/sets/72157605953004040/

I'll be home most of the weekend. If I can help answer any questions give me a call. 816-942-8099

Barry, great timing on this post as I'm facing the same issue. To me these front suspension rebuilds are like Pandora's box. I've never tackled one before. There's no telling what needs to be replaced until you get it torn down. I got a rough estimate (shop hasn't seen the car yet, but very familiar with Midgets) between $1,200-1,600 to do the job and that depended on what was worn.

I might try to tackle it myself, but I know it's going to be a real pain. If I do I've got to get a portable a/c unit for the garage so I can work out there.

Bill, I couldn't get to the photos.

Jim, copy the URL and then type in an @ sign between the 9 and the N and try it again. Disassembly of the front can be a real hassle, especially if the lower trunions are frozen or badly worn. I have a design for a tool to remove and install those but haven't made one up yet, a hex shaft chisel will do with the end ground to fit the slot in the pin. You can then use a wrench on the shaft to turn the trunion pin in or out.

That sounds steep to me. The most expensive part is the swivel axle king pin areas if they are worn, but a set of them is about $300 last time I checked and even new A arms are around $100 a piece, but you can sweat/braze new bushings into them and those are not that expensive. I guess it could run that High with new speings and shocks and all,but hopefully you don't need all that.

uhhh, i could buy an extra car for $1200!!! .......
do it ur self or find someone that isnt driving
a BMW! .....................z

I just completed a major suspension kit install last night. Big job but worth it. I purchased the kit from Moss because it is on sale. You should start taking apart the yolk and first and closely examine everything making notes as you do. I found the Kingpin bushings were a little worn but the big problem was the lower trunion pin. It had a 1/16 of play in the control arms. Rather than trying to remove the kingpin from the control arm I purchased rebuilt control arms from Apple Hydraulics and they fit perfectly. The cost $95 each with a $75 each core. Do not try to remove the lower trunion pin on the old arms as you may damage the arm and render it un-rebuildable. Apple will take the cores with the kinpin still installed. The rubber bushings in the control arm where it attaches to frame are probably destroyed as well.
As far as assembly instructions go, I printed a large exploded view from my MG handbook and took my time re-assembling everything. I even took the yolks, springs, dust shields and upper trunion to a place and had them chemical dipped to remove the 34 years of crap and then repainted. I checked the springs against the handbook and they were within spec. I installed a 3/4 sway bar and she handles better than my 2004 Toyota! Now I will rebuild the rear end as well. Please contact me if you have any more questions. You will not regret installing the Major Kit!

Thanks guys.
Now, these 'long bolts', I know they need to be at least 4.5" long, but does anyone know off the top of their heads what thread or diameter?
I'm at work and can pick them up on the way home.
Thanks for the illustration on the bushings Bill, big help.

However, looking at the picture, I would assume that there is a need for 8 bushings per side, I only have 6. 4 for the lower inner, 2 for the upper trunion, and 2 for the lower trunion.
It seems that my kit doesn't have the lower trunion bushings???? That in my mind would be the first to be replaced?

Barry,
You have a PM

Peter

Barry, there are no rubber or poly bushings for the lower trunion. I just ordered mine last night.

Baz,

As your drawing shows, the trunion pin threads into metal tubes (labeled above as 'bushings') that are brazed into the narrow end of the A-arm. They are not easily replaced, unless you are comfortable drilling them out and brazing in new ones. Typically, most of us would just buy rebuilt arms if the threads (bushings?) are shot.

The ones that come in your kit are, I assume, the rubber or poly bushings. Can be replaced fairly easily as part of the rebuild.

-D

The lower trunion bushings are steel threaded pieces brazed to the lower A arm using a special fixture to keep them in alignment and make sure the threads line up. There is no poly bushing there. The only bushings you can replace are the inner A frame bushings (4) and the upper trunion bushings (2). The lower trunion pin is a real work of art, a threaded pin with two different size threads one end smaller in diameter than the other. It's kept from rotating by a locking pin in the lower trunion on the kingpin which has a small nut on the bottom and then drives out. Usually stuck with rust and won't budge, swells when tapped and has to be driven out with a drift punch. Get new ones right from the start, you'll more than likely have to replace them and they're cheap. Then the lower trunion pin may turn out, note I say may! It also can be rusted tight and require some penetrating oil and perhaps some heat to get turning. At last resort you may have to saw it off on both ends and drive out the center piece on the bench. Hopefully it will be free and easy to remove. This is where the chisle comes in handy for a tool, the pin will have a hole in the center for a grease channel and two slots on the big end for a screwdriver or similar tool. It's a bear to keep the tool centered when the end of the pin starts to get past the bearing. That's where the tool I'm designing would come in handy. Made up from a piece of hex stock that's been center bored and a shaft the same size as the grease channel pressed in to keep the tool centered on the pin. Then you could use a ratchet and socket to turn it in or out.

Makes you realize how important a little maintenance is, just a little squirt of grease every once in a while and these things would last.

I got the bushing from apple for 8 bucks a set and brazed them in. Used the old fulcrum pin to keep alignment when brazing back in. One side of the pin is 1/2 and the other 9/16 with the same thread pitch to them. The pin turns in the thread and this is the pivot point, no shock absorption there, its held stiff.

I suspect my components are pretty well worn, and I should go ahead and budget for worst case scenario. Both tire tops point toward the shocks pretty severely. If I had to guess I'd say they're in by about 15 degrees...maybe more.
The "might as well's" are also creeping in since it's a bit of a pain to pull all that apart.

Barry, what springs did you go with?